SIDE SILL

Project: Dodge Ram Promaster City / Vauxhall Combo

Component : Side Sill

  • A new structural component is designed to manage-conduct side impact energy
  • Virtual analysis and physical tests are correlated and the max intrusion&acceleration into the safety cage are optimized with the geometry.
  • Conventional steel material and processes are used within the study

Techical details and lessons learned ;

  • Section of the component is optimized with the safety and process feasibility parameters
  • Additional reinforcement parts are integrated to main part.
  • Assembly sequence of the body parts are used as a design input.
  • Thanks to structurl optimisation no need for an additional crash absorber under the B Pillar structure

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